Manufacturing
& Quality
Control
10,000 MTPA installed capacity. Inductotherm IGBT furnaces. Accredited quality laboratories certified to global standards.
Production-Grade Melting & Sand Systems
2 × 1 Ton Inductotherm Induction Furnaces with IGBT and thyristor-based technology. Fully automated PLC-driven trackline with multi-cooler green sand plant — engineered for consistent, high-volume ductile iron casting.
Core Manufacturing Capabilities
End-to-end in-house capability — from raw melt to fully machined and dispatched ductile iron casting.
Induction Melting
- 2 × 1 Ton Inductotherm furnaces, IGBT & thyristor-based technology.
- Precise temperature control with contact-type & infrared pyrometers.
Sand Plant & Reclamation
- Fully automated green sand plant with multi-cooler.
- 6–12 TPH Sand Reclamation Plant with continuous mixer.
Core Making
- Vertically Parted Cold Box Core Shooter — up to 100 Ltr shooting volume.
- Customized for pipe fitting production lines.
High-Volume Moulding Capability
| Line Type | Box Size | Output Rate | Application |
|---|---|---|---|
| Simultaneous Jolt Squeeze Set | 1000 × 840 × 280/280 mm | 20 moulds / hour | Standard DI Fittings |
| Multi Squeeze Machine | 650 × 750 × 225/225 mm | 40 moulds / hour | Small – Medium Fittings |
| Vibratory Compaction Line | Up to 1500 × 1500 × 1000 mm | Chemically bonded sand | Large Format Castings |
Full Machining & Finishing Facility
- Lathe Machines.
- Radial Drilling Units.
- 2 × Multi Spindle Drill Machines — NB 80 mm to 800 mm, individual gearboxes per size and PCD.
- Plano Miller Machine.
- Automatic Hydraulic Pressure Testing.
- Shot Blast Machine.
- Arc Welding Machine.
- Gas Cutting Facilities.
- Plasma Cutting Machine.
Planned Infrastructure Additions
- Vertical Turret Lathe (VTL) — flanged fittings up to NB 1200 mm / 48 inches.
- Multi Head Serration Machine — up to NB 300 mm / 12 inches.
- Fusion Bonded Epoxy (FBE) Coating Line.
- Sewage Treatment Plant — sustainable water management.
- Lost Foam Casting Line.
- Expanded capacity beyond current 10,000 MTPA.
Quality Inspection Workflow
Statistical batch sampling with documented quality plans meeting IS, EN, ISO, and AWWA international specifications.
Raw Material Control
Radiation survey + chemical verification of all incoming scrap and alloys before charging.
Inprocess Sampling
Statistical batch testing at each stage — sand, metal, core, and moulding parameters in ERP & MES.
Lab Analysis
OES spectrometer, UTM, BHN, metallurgical microscope, digitised sand lab — full structural check.
Pre-Dispatch Inspection
Dimensional, coating thickness, straddling alignment, hydro leakage — every piece, every shipment.
Testing Capabilities
Accredited laboratory upgraded with calibrated machines certified to current international standards.
Chemical & Metallurgical Lab
- Optical Emission Spectrometer (OES).
- 10/100/1000× Inverted Metallurgical Microscope.
- Full-fledged Chemical Analysis Laboratory.
- CE Meter for Carbon Equivalent measurement.
- Contact-type & Infrared Pyrometers.
Digitised Sand Lab
- GCS — Green Compressive Strength.
- Compatibility testing.
- Moisture and Permeability.
- Active Clay, Dead Clay & Total Clay.
- Wet Tensile Tester.
Physical Testing
- Universal Testing Machine (UTM).
- Brinell Hardness Testing Machine (BHN).
- Automatic Hydraulic Pressure Testing.
- Hydro Leakage Testing Facility.
Inspection & Dispatch Controls
Full dimensional inspection, coating test, thickness checking, and straddling hole-to-hole alignment check on every piece. Automatic stretch wrapping, heat-treated & fumigated pallets, and in-house container loading ensure zero-damage export shipments.
QMS & Assurance
QMS Certification
ISO 9001:2015 by TUV-SUD. In-process quality inspection data recorded in ERP and MES software. Full traceability documentation as per QAP.
Calibrated Instruments
Digital vernier callipers, portable hardness tester, ultrasonic coating gauge, Electroplysik Gauge for cement lining thickness measurement.
Third-Party Audits
Manufacturing facility audited by FM, UL (NSF61), TUV-SUD and multiple reputed external and third-party inspection agencies globally.